Manufacturing Execution System

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Batch Systems

 

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Batch Trend
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Batch and Trending

Batch Recording

For those customers who have a mass batch process that does not need a complex batch control system but requires the ability to schedule, recipe download, record and report on the batch process for both quality and legislative requirements LEAN IMPACT provides the answer.

LEAN IMPACT Batch option removes the need for either a full batch control system or SCADA application, providing a cost effective solution that can become part of the enterprise Manufacturing Execution System (MES).

Process Trending

Providing a new dimension to process trending
LEAN IMPACT's Process Trending Module will give you a unique insight in to the way your manufacturing process actually works, and how that affects the quality of your products, the life of your machines and the cost of your operation.

You can gain a significant advantage over your competition by using this module to analyse your processes and make changes that will have a real impact on your customer satisfaction and your bottom line.

What does it do?

Most manufacturing processes will have a key set of parameters that directly affect the quality of the finished product, for instance:

  • Temperature of ovens

  • Torque measurement on assembly machines

  • Cutting speeds

  • Moulding pressure

  • Flow rates of lubricants

  • Vibration and acoustic measurements to predict machine failure

Understanding variation in these parameters and the effect of that variation on your production process is a vital tool in improving product quality and lowering production costs.

Plot data against reference points

The OEE IMPACT Process Viewer allows you to record data against a number of reference points, such as time, shift, product run, date etc. In many batch processes, there are critical stages that the product goes through, requiring conformance to a set profile to maintain quality of the product.

The Process Viewer gives you the ability to configure a profile and then plot data against it to highlight variation.

 

  Manufacturing Execution Systems