Energy Monitoring

Energy Monitoring

The OEE Impact Energy Monitoring application is not just an energy monitoring system.  It combines smart data relating to processes (e.g. Temperatures, pressures, speeds, energy consumption, etc) with Gemba's powerful Connect software, giving insight into how plant performance (OEE) affects utility loss in real time.  It is able to drill down the data to the utility usage per part produced or volume per Kwh.  This is an excellent tool for cause and effect analysis, enabling associations to be made between process exceptions (e.g. poor quality) and process variables (e.g. over-temperature).


  • Real time utility performance KPI's
  • Individual asset or product meter point level analysis
  • Multiple utilities  monitored simultaneously, gas, electric, water, steam
  • Act on inefficiency processes in real time
Explore the Gemba way
Changeovers Downtime Excel Continuous improvement Agriculture

Westland Garden Health is the UK’s largest manufacturer of bird food, with a specialist seed blending facility, based in Driffield, East Yorkshire. They have a 75,000 sq. ft. manufacturing facility where over 6000 tonnes of Westland Garden Health’s 600-plus products are produced each month over 4 high capacity production lines.

Bottleneck Downtime Excel Packaging Reports Food and Beverage

Deli Solutions, based in Clitheroe, Lancs, produce Olives and Antipasti for several of the major supermarket chains. Bought-in raw materials (olives, sundried tomatoes, oils, etc.) are mixed/prepared according to a recipe and are delivered to semi-automatic packaging lines for packaging.

Bottleneck Continuous improvement Packaging Quality Food and Beverage Agriculture

Originally established in the 1970s, Barfoots is an award winning family business, growing, processing and packing a range of semi-exotic vegetables. Customers include the major supermarkets in the UK, and leading national restaurant chains, and the company has operations in the UK, Europe, Africa and South America.

Manufacturing Automotive

Manuli Hydraulics are recognised world-wide as the leading provider of hydraulic solutions.  They are focused on growth and maintaining its products and services reputation as the best across varying market segments. Manuli Hydraulics products are used in hydraulic circuits for industrial applications in various fields such as construction, earth moving, agriculture, transport, mining and shipping.