Optimise data value in real-time with our extremely adaptable gemba connect (Gemba 4.0) manufacturing software.

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Gemba Connect manufacturing software

Difficulties optimising your process?

We’re here for you. gemba connect’s manufacturing software offers an overall equipment effectiveness (OEE) system that’s extremely adaptable to manufacturing and process environments. By processing data locally in real-time (on the edge), it offers a low latency and increased reliability without the loss of data if a network goes down.

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Gemba Connect manufacturing software

Need multiple modes of interaction?

Our gemba connect’s manufacturing software offers both automatic or manual interaction modes. So you can receive information directly from equipment on all aspects of your performance as it happens, and add depth to your reports with manual annotations via touchscreen interface or existing IT infrastructure.

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Want an on-site solution?

gemba connect offers an on-site solution that provides a clear view of your operational performance, helping you take control to continually improve. With the Industrial Internet of Things (IIOT), you can benefit from edge technology, security and cost of ownership. We’ve also worked with our clients to develop additional features to help advance efficiencies within a workforce.

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additional features

Gemba Connect manufacturing software automated alerts

 

Automated Alerts to Action

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Gemba Connect manufacturing short interval control

 

Short Interval Control

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Gemba Connect manufacturing customer reports

 

Custom Reports

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Gemba Connect manufacturing data exchange

 

Data exchange with existing production systems

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Gemba Connect manufacturing inventory tracking

 

Inventory, Labour & Job Tracking

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Gemba Connect manufacturing labour allocations

 

Labour Allocations and Skills Matrix

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Gemba Connect manufacturing job sequencing

 

Job Sequencing

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Gemba Connect manufacturing paperless production

 

Paperless Production

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Gemba Connect manufacturing maintenance schedule

 

Maintenance Schedule Management

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Gemba Connect manufacturing excel add on

 

Excel Add-In

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Gemba Connect manufacturing andon indication

 

ANDON Indication

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Ornua using Short Interval Control

“The visibility of accurate real time data that can be viewed and trended in different formats via the report suite is really helpful in prioritising our improvement project.”

Operations Director

Staffordshire-based pottery manufacturer using gemba connect

“Since Gemba has been installed, the team hasn’t missed one of their targets and this has never happened before.”

Manufacturing Manager

Westlands using gemba connect

“Prior to our involvement with Gemba, we had been manually collecting production data and inputting into Excel, which seriously limited the accuracy of the data.”

General Manager

M&H using Gemba Services Team

“Working with the machine operators, we helped to improve the unaccounted downtime and helped focus activities to increase machine output almost immediately.”

CI Dept

Lancashire-based rubber product manufacturer using gemba connect

“The flexibility of the Gemba System allowed us to see our current-status with our own unique KPI’s in real time which allowed us to very quickly establish whether we are having a good day. And if we’re not having a good day, what we needed to do to recover it.”

Operations Manager

PPG Industries using Custom Reporting

“We wanted a measure that engaged operators to drive productivity in real time – something that told the operators if they had added value to the business and customer each day. We also wanted a diagnostic tool that would highlight non-value add activity, to give us a focus for our CI projects.”

Lean Manager, EMEA