Optimise data value in real-time with our extremely adaptable gemba connect (Gemba 4.0) manufacturing software.

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Gemba Connect manufacturing software

Difficulties optimising your process?

We’re here for you. gemba connect’s manufacturing software offers an overall equipment effectiveness (OEE) system that’s extremely adaptable to manufacturing and process environments. By processing data locally in real-time (on the edge), it offers a low latency and increased reliability without the loss of data if a network goes down.

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Gemba Connect manufacturing software

Need multiple modes of interaction?

Our gemba connect’s manufacturing software offers both automatic or manual interaction modes. So you can receive information directly from equipment on all aspects of your performance as it happens, and add depth to your reports with manual annotations via touchscreen interface or existing IT infrastructure.

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Want an on-site solution?

gemba connect offers an on-site solution that provides a clear view of your operational performance, helping you take control to continually improve. With the Industrial Internet of Things (IIOT), you can benefit from edge technology, security and cost of ownership. We’ve also worked with our clients to develop additional features to help advance efficiencies within a workforce.

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Gemba Connect
additional features

Features Brief Explanation
Automated Alerts to Action Enables requests for support from the shop-floor to be transmitted to staff to provide escalation process and allow issues to be effectively dealt with.
Short Interval Control Process of repeated, bite-sized reviews of production performance data carried out at line-side during a shift, to allow for mid-process corrections.
Custom Reports Provides a comprehensive set of reports as standard, allows data to be exported, manipulated and presented in user-definable Excel reports - ideal for change management situations.
Data exchange with existing production systems Enriches data systems with real-time data automatically, adding insight and value to data whilst removing duplication. gemba connect is able to exchange real-time operational data with other production systems, removing duplication and human errors.
Inventory, Labour & Job Tracking Track production materials through an area or process and use tracking information to monitor real-time stock levels and part location.
Labour Allocations and Skills Matrix Define associated set of skills for each employee and match to production processes to ensure quality of product and safety of workforce is maintained.
Job Sequencing Each asset’s workload can be sequenced, and its expected performance against that workload can be determined through accurate intelligence.
Paperless Production Offers a paperless alternative in the work area. Enables data entry validation and prohibits entry duplication, whilst providing easy to access historical data.
Maintenance Schedule Management Place Works Order Requests and raise, track and analyse corresponding Works Orders. Also raise and track Service Contracts.
Excel Add-In Provides mechanism for OEE IMPACT’s standard report data to be quickly exported, manipulated and presented in user-definable Excel reports.
ANDON Indication Allows electronic data exchange with existing data repositories, either in the shape of management systems or shop floor data capture systems.
Ornua using Short Interval Control

“The visibility of accurate real time data that can be viewed and trended in different formats via the report suite is really helpful in prioritising our improvement project.”

Operations Director

Staffordshire-based pottery manufacturer using gemba connect

“Since Gemba has been installed, the team hasn’t missed one of their targets and this has never happened before.”

Manufacturing Manager

Westlands using gemba connect

“Prior to our involvement with Gemba, we had been manually collecting production data and inputting into Excel, which seriously limited the accuracy of the data.”

General Manager

M&H using Gemba Services Team

“Working with the machine operators, we helped to improve the unaccounted downtime and helped focus activities to increase machine output almost immediately.”

CI Dept

Lancashire-based rubber product manufacturer using gemba connect

“The flexibility of the Gemba System allowed us to see our current-status with our own unique KPI’s in real time which allowed us to very quickly establish whether we are having a good day. And if we’re not having a good day, what we needed to do to recover it.”

Operations Manager

PPG Industries using Custom Reporting

“We wanted a measure that engaged operators to drive productivity in real time – something that told the operators if they had added value to the business and customer each day. We also wanted a diagnostic tool that would highlight non-value add activity, to give us a focus for our CI projects.”

Lean Manager, EMEA